ES-ICL1300

High-precision CNC fabric saturating system ES-ICL1300B / ES-ICL1300MT with "Digital Matrix"

  • ES-ICL1300B 6m
  • ES-ICL1300MT

Variants

ES-ICL1300MT

Machine with modular table

 

Pros:

The space-saving, compact and mobile machine can be used very variable with tables of approx. 2-17 m. The machine can be used at the different locations (mouls) in the company and the table can be used simultaneously for cutting. Furthermore a more easy and cheaper transport abroad is possible.

 

Cons:

You can't saturate more material while you are cutting on the table.

 

 

ES-ICL1300B

Machine with conveyor belt of 6-12 m

 

Pros:

Higher production rate with higher degree of automation.

 

Cons:

Conveyor belt can't be used for cutting.

The maximum fabric length is limited by the length of the conveyor belt. If necessary it's possible to saturate longer fabrics if the material is pulled out by hand onto an additional table or if a second conveyor belt is coupled.


Description

 

Thanks to the extremely precise, highly secure and reliable saturating process, the ICL1300 allows significant component weight savings (up to 15%. The system is also predestined for the       production of sandwich components. Usual matrix additions (security surcharge) can be completely disregarded. 

  
Since 2015, the 4th generation of our computer-controlled ES-Laminatic® saturating system is   available. The new ICL1300 (Intelligent Composite Laminator) is an absolute NOVELTY in terms of   guaranteed accuracy in matrix dosing, mixing, and application.

The perfect saturating of any fiber materials with epoxy resin matrix and adjustable fibre volume ratio is faster, easier, more precise and cheaper barely possible. The CNC-controlled ICL1300 incorporates 30 years of experience. 

The operation of the system with the touch-screen display is simple and self-explanatory. At the press of a button, the ICL1300 produces perfectly reproducible wet laminates at up to 3.2 m² / min at any time. 

The epoxy resin matrix is dosed shortly before the saturating of the fiber material "inline" and dynamically mixed. Even difficult to mix components with high viscosity differences are mixed absolutely homogeneously. 

The matrix is applied continuous or discontinuous with a fault-tolerant "double application principle". The cleaning of the system at the end of work can be done in a few minutes with a very little amount of solvent.


The ICL1300B has a conveyor belt with 6 or 12 meters in length. A compact mobile table system ICL1300MT with winch for work tables of 2-16 meters is also available. The table system can be used in different departments on stationary forms.


Features

  • Overall accuracy < 0.5 %
  • Dosing accuracy < ±0.3 pbw
  • Dynamic V2A mixing head with valves and servo drive
  • Highly dynamic CNC matrix pumps with closed loop control and precision flow meters (< ±0.05%)
  • Teach-in calibration of the flow meters
  • Very low ramp up material losses during pump start
  • CNC conveyor belt or winch
  • Manual or automatic component refilling (pneumatic outputs)
  • Manual fabric and foil cutting (optional with battery powered scissors)
  • Fabric change by hand within a few seconds
  • Edge-accurate matrix application, adjustable during process
  • Designed for high modulus fibers
  • Resin system isolated and completely heated up to the mixing head
  • Integrated pot time monitoring and blindshot function
  • Integrated ethernet connection for remote service via internet
  • USB connection for import/export of up to 100 recipes
  • Work preparation (recipes) via USB & Excel possible
  • Language switching German / English
  • Optional logging of production / measurement data
  • Password protected machine settings
  • Buffer barrels (A/B) 2 x 30 liter with level monitoring and display
  • Very low-maintenance, designed for export and continuous operation
  • Easy cleaning with ultrasonic cleaning system

Maintenance and service concept

Since our systems are extremely reliable and have low-maintenance, usually there is no factory service required.

 

We train the employees of our customers professionally. This allows them to fix most of the errors themselves. If you still need support we can help you thanks to the integrated remote maintenance via VPN.

 

Therefore even the replacement of defective modules is fast and cost-effective worldwide.


Technical data

Saturating width min.: 600 mm
Saturating width max.: 1320 mm
Saturating performance max.: 3.2 m²/min
Dosing performance approx.: 150 – 3000 g/min
Mains supply: 220-240 V, 50 Hz, 16 A
Power consumption max.: 2000 W
Compressed air demand: 7 bar, 5 l/min

Subject to change without notice!